Flowchart Of The Nutrition Cereal Bars Production Process

Roaster - Peel-and-Cutting Machine - Sugar Boiler - Mixer - Chopping and Forming machine

Rice, peanuts, and nuts are put into the oven to be roasted and then into the peeler. The sugar is cooked in the sugar boiler. The peeled and cut ingredients and the cooked sugar go into the mixer for blending. Then it goes into the forming machine where, depending on the mold, different shapes of nutritional bars can be formed.

The Complete Guide To Buying Nutrition Bar Production Equipment

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1. What is the material of the nutrition bar production equipment?

The entire production line is made of food-grade stainless steel. Our technicians have carefully selected the food-grade stainless steel and the conveyor belt, all made of food-grade material, and our accessories are all well-known brands in China.

2. What machines are included in the production of nutrition bars?

Roaster, peeling and cutting machine, sugar boiler, mixer, cutting and forming machine. The packaging machine can be purchased or not. If you want to sell bulk instant noodles, then you can not buy the packaging machine.

3. What is the function of each machine in the nutrition bar production equipment?

1. Baking machine: to bake the ingredients to make them ripe.

2. Peeler: Some ingredients need to be peeled, such as melons and peanuts. The peel-and-chop machine can do this effectively.

3. Sugar boiler: The sugar boiler turns sugar into delicious bars.

4. Mixer: The peeled and cubed ingredients and the cooked sugar are mixed in a mixer.

5. Cutting and forming machine: Different molds can be used to create different shapes of nutritional bars.

4. Reasons for the popularity of nutrition bars

It is understood that a meal replacement diet is a popular weight loss and slimming aid. The so-called meal replacement diet refers to losing weight by replacing part or all of the regular meals with nutrition bars and nutrition biscuits. After eating a nutritional bar, the body will feel full because meal replacement foods are rich in soluble dietary fiber, which can prolong the digestion time of the stomach, thus delaying the arrival of hunger. In addition, most of the meal replacements themselves have the ability to expand when exposed to water, which also creates a strong feeling of satiety.

5. Can you lose weight by eating nutrition bars?

You can lose weight, but weight loss by eating only nutrition bars is generally starving and thin, and the nutrition is unbalanced and has certain hidden dangers.

In addition to wholemeal medical foods, other foods do not meet the complete meal replacement. The principle of eating nutrition bars for weight loss is to increase the protein and dietary fiber content to fill larger satiety with fewer calories, which can be controlled by this aid, but it is not recommended to eat only nutrition bars.

6. How can the nutrition bar production line reduce breakdowns?

The first point is to do a good job of maintenance by regularly cleaning the machines in the production line of dust and adding lubricating oil. The second point is to check the machine on time for any faults or hidden problems. The third point is that any problems should be solved by contacting the technical staff in time, and not left unattended. Otherwise, it will cause bigger failures.

7. Features of the cereal bar cutting machine.

1. Easy to operate - Adopt advanced computer touch screen, plc control, frequency conversion speed control, automatic deviation of product parameters, easy to use.

2. Fully automatic - continuous automatic feeding, flattening, dicing, and conveying are adopted.

3. Strong quality - the frame of the machine is welded with standard heavy-duty profiles to ensure sufficient rigidity and strength. The exterior part is made of 304 stainless steel.

4. Multifunctional - One production line can make cereal snacks and peanut candies.

8. Features of the nutrition bar production equipment

1. Food contact position is stainless steel 304, which meets food QS and pharmaceutical GMP hygiene requirements.

2. Double frequency conversion system control, bag length is cut immediately after setting, saving time and film.

3. High sensitivity electric eye automatic tracking, no need to adjust manually after setting, sealing and cutting size, accurate position, sealing and cutting firm and beautiful.

4. Independent PID intelligent control of temperature, stable temperature control, more suitable for various packaging materials.

5. Colour touch screen display, positioning stop, automatic fault diagnosis, display content at a glance.

6. Intelligent human parameters design, ordinary personnel, can be skilled in a short time to use. Reduce the professional skills required of the operator.

7. Various cutting and packaging shapes: straight, popcorn, corrugated, continuous bag, etc.

8. Suitable for moon cakes, bread, biscuits, candy, drugs, daily necessities, hardware accessories, paper boxes, plastic products, or various solid items with regular shapes.

9. The origin of nutrition bars

Nutrition bars are not a new concept. They have been popular in the European and American markets for a long time, especially in the developed world, where they originated around the 1980s and are just over 30 years old. It was specially designed as a sports nutrition food by a nutritionist, the wife of a marathon runner. Despite their late start, nutrition bars have developed rapidly, with both technology and sales skyrocketing. In the US alone, sales of energy bars have reached $2 billion in 2017.

In recent years, the number of overweight and obese people in China has been growing rapidly, and the prevalence of diabetes, hypertension, and cardiovascular diseases caused by them has been increasing. As national health awareness continues to awaken, meal replacement foods, with the slogan "nutritious and healthy weight loss," have gradually knocked on the door of China's food market and entered the lives of the majority of consumers. Among them, more convenient to eat, more nutritious ingredients, no preservatives, cold processing of nutrition bars and other localized products are particularly rapid development momentum, is expected to usher in another hundred billion markets.

10. Sales prospects for nutrition bars

As consumer awareness rises, the popularity and acceptance of portable & nutritious products are increasing. Nowadays, protein bars are no longer just a product in demand by athletes, but ordinary consumers are also seeking out nutrition bars as breakfast and daily snacks. i.r.i. data shows that the nutrition bar industry picked up the pace in 2018, with sales up 2.9% in the past 52 weeks to 7 October, compared to the decline in dollar sales in 2017. That healthy and flavourful nutrition bars are gradually expanding their market reach. According to the I.R.I. 2018 US Snacking Survey, 65% of consumers now want protein for energy, 53% need fruits and vegetables for specific nutrients, and 40% want probiotics in their snacks to promote digestive health.

As a result, the nutrition bar market is emerging as a new area of interest for companies and consumers in general, says Sally Lyons-Wyatt, Executive Vice President and Business Leader of I.R.I. Nutrition bars are one of the most functional and convenient foods on the market today, with nutritional and health values to meet all consumer needs.

11. After-sales service

Recipe: The company's after-sales service department can provide free basic recipes or introduce more marketable recipe experts.

Training: After installing and commissioning the equipment, on-site training can be provided to the relevant operators to make the equipment easy to operate.

Return visits: regular after-sales telephone visits to customers to help you solve problems encountered in the use of equipment.

Maintenance: Our company provides quality and inexpensive spare parts to the demand side all year round and provides equipment upgrades and new product development support to really make you worry-free.

Repair during the warranty period: If the equipment is damaged during the warranty period, the user in the province will arrive at the repair site within two days after receiving the notice from the demand side. Out-of-province users consult with technical staff and strive to arrive at the site as soon as possible. For equipment beyond the warranty period, the company will charge service fees and spare parts replacement costs.

Out-of-warranty repairs: During the warranty period, the company provides free maintenance for damage to the equipment caused by non-human factors. If the equipment is damaged due to human factors and force majeure, the company will provide repair services but charge the relevant fees.

12. Raw materials of the nutrition bar

Nutrition bars are made from oats, rice, nuts, dried fruits, and other vital ingredients. It is popular for its delicious flavor, crunchy texture, nutritional value, and portability. It has also become a significant meal replacement for fitness professionals.

13. How easy is it to make nutrition bars?

The nutrition bar production line uses a PLC operating system and advanced mechanical structure to achieve fully automated production - continuous feeding, automatic flattening, automatic cutting, and cross-cutting. Compared to the traditional manual production method, it reduces production costs and improves production efficiency.

By changing the raw material recipe, the nutrition bar machine can produce many different types of products, such as cereal bars, oat bars, peanut candy bars, puffed rice bars, nougat bars, etc. The shape of the nutrition bars can be round, square, semi-circular, and triangular.

14. Advantages of the new nutrition bar production equipment

15. Prospects for the development of nutrition bars

As consumer awareness rises, the popularity and acceptance of portable & nutritious products are increasing. Nowadays, protein bars are no longer just a product in demand by athletes, but ordinary consumers are also seeking out nutrition bars as breakfast and daily snacks. i.r.i. data shows that the nutrition bar industry picked up the pace in 2018, with sales up 2.9% in the past 52 weeks to 7 October, compared to the decline in dollar sales in 2017. That healthy and flavourful nutrition bars are gradually expanding their market reach. According to the I.R.I. 2018 US Snacking Survey, 65% of consumers now want protein for energy, 53% need fruits and vegetables for specific nutrients, and 40% want probiotics in their snacks to promote digestive health.

As a result, the nutrition bar market is emerging as a new area of interest for companies and consumers in general, says Sally Lyons-Wyatt, Executive Vice President and Business Leader of I.R.I. Nutrition bars are one of the most functional and convenient foods on the market today, with nutritional and health values to meet all consumer needs.

16. What can the nutrition bar production equipment produce?

Ingredients: black rice, sugar, nuts, corn, barley, wheat, dried fruits, raspberries, blueberries, passionfruit, sugar.

Finished products: peanut nougat, peanut rice cake, peanut candy, rice candy, sesame bar, cereal bar, nut bar satsuma, rice candy, rice bar, frozen rice candy, sesame candy bar, peanut brittle (peanut candy bar), sunflower seed Sugar bars, whole grains, cereal bars.

17.How to clean the nutrition bar production line?

1. Check that the power supply is cut off before preparing for cleaning to ensure the personal safety of the cleaning personnel.

2. When cleaning, pay attention to the details and edges of the line. Thorough cleaning will ensure food safety.

3. When cleaning, pay attention to avoid damaging the machine so that the service life of the biscuit production line can be extended and the safety of the device can be guaranteed.

These three points are the three safety issues that need to be taken into account when cleaning biscuit production lines: personal safety, food safety, and machine safety. Only by starting with the details can we produce a better quality product.

19. What is the price of the nutrition bar production equipment?

We receive orders for more than 80 nutrition bar production lines every month. For this reason, we can purchase materials and produce nutrition bar production lines in large quantities. Then we save production costs for our customers, so we have a very competitive price in the market.

We offer good prices to support each customer to start a good business. You can research and find that our prices are the best in the same market.