Commercial Japanese Panko Bread Crumb Grinder Machine

How are panko crumbs made?

Bread crumbs are widely used food additives, mainly used in fried steak, fried chicken legs and other frying accessories. According to market needs, our company has developed a fully automatic panko breadcrumbs process plant with flour as the main raw material, bread molding, low-temperature refrigeration, crushing, and drying to finished products. The electrode-curing japanese bread crumbs processing line from fabric input to crushing and molding is all produced on the assembly line, with fewer personnel, and the remaining materials can be reused without waste, reducing manufacturing costs and improving labor productivity.

Japanese bread crumbs (panko breadcrumbs Processing Machine) are the coating layer on the surface of fried food. The purpose is to make the fried food crispy on the outside and tender on the inside, and reduce the loss of raw material water. With the improvement of people's living standards, the demand for foods such as meat steaks, fish steaks, chicken fillets and pumpkin pie is increasing, and the demand for bread crumbs is also increasing. Now, japanese bread crumbs are not only used as a coating layer, but also as a food auxiliary material. Therefore, its application range is expanding day by day.

Is there a difference between breadcrumbs and panko bread crumbs?
Bread crumbs (bread crumb equipment) can be divided into three categories, European bread crumbs, Japanese bread crumbs and puffed crumbs. European bread crumbs and Japanese bread crumbs are fermented bread crumbs with the unique aroma of fermented food. They are well colored during frying (they can show baked color and golden yellow), not easy to fall off, and the coloring time can be adjusted according to the food raw materials (for example, fried chicken nuggets and fried chicken legs require different frying times, so the coloring time of bread crumbs is also different).

Puffed crumbs are not strictly speaking bread crumbs, but they are similar in appearance. They are poorly colored and easy to fall off during frying. However, due to its simple production process and relatively low cost, it has also been widely used in the market.

European bread crumbs are mainly granular, with a hard and crisp taste, a chewy feel, and an uneven surface. Japanese bread crumbs have a needle-like appearance and a loose taste. Japanese bread crumbs are divided into electrode crumbs and baked crumbs according to different processing methods. Baked crumbs are a traditional production process, but due to the Maillard reaction during baking, the bread crust turns brown, resulting in a lot of waste and high cost in the production of bread crumbs. Now, the most advanced process for producing Japanese bread crumbs is electrode maturation, which is characterized by no brown crust, high efficiency, low energy consumption and high output.

In the modern food processing industry, the Japanese Panko bread crumbs making machine has attracted much attention for its unique technology and efficient production process. This breadcrumb machine production line combines traditional Japanese bread crumb making technology with modern production technology to provide consumers with high-quality bread crumb products that are crispy and fragrant. The following is the detailed process of this production line:

1. **Powder screening machine**:
   The flour is screened at this stage to remove impurities and ensure the purity and quality of the product.
2.  **Screw feeder**:
   The flour is transported to subsequent processing equipment through the screw feeder to achieve automated continuous production.
3. **Horizontal dough mixer**:
   Here flour is mixed and stirred with water, yeast and other ingredients to form a dough.
4. **Face trough lift**:
   The prepared dough is transported to the next process through the dough trough lift.
5. **Dough Dividing Machine**:
   Divide the dough into appropriately sized pieces in preparation for subsequent processing.
6. **Dough Rounding Machine**:
   Round the divided dough pieces into a uniform ball shape.
7. **Shaping machine**:
   Shape the rounded dough balls to the desired shape and size.
8.  **Mold car and electrode plate**:
   Place the shaped dough on the mold cart and put in the electrode plate to maintain the shape.
9. **Fermentation Room**:
   Place the mold car containing the dough in the fermentation chamber for fermentation to expand and ferment the dough.
10. **Electrode aging furnace**:
    The fermented dough mold enters the electrode curing furnace and is baked in a high-temperature environment to make the bread crumbs golden and crispy.
11. **Bread mold making car**:
    The baked bread crumbs are taken out from the mold car and allowed to cool before proceeding to the next step.
12.  **Bread drying**:
    The baked bread crumbs are naturally dried to make them taste better.
13. **Low temperature cold storage**:
    Store the dried bread crumbs in a low-temperature refrigerator to extend its shelf life.
14. **Bread crushing, drying, vibrating square sieve**:
    The bread crumbs are crushed and dried, and impurities are removed through a vibrating square sieve to improve product quality.
15. **Metal Detector**:
    Conduct metal detection on processed bread crumbs to ensure product safety.
16. **Elevator**:
    The bread crumbs that pass the test are sent to the next step.
17.  **Quantitative packaging scale**:
    Bread crumbs are packaged quantitatively to ensure consistency in product quality and specifications.
18. **Finished product**:
    The packaged bread crumb product is the finished product and can be put into the market for sale.

This panko breadcrumbs Processing line integrates a series of advanced processing equipment and technologies, making the bread crumb production process more efficient and automated, and ensuring the quality and taste of the product. At the same time, it has inherited the traditional craftsmanship of Japanese bread crumbs and spreads the excellent Japanese food culture to all over the world.

What machine do I need to make breadcrumbs?

Shandong Loyal Company is a company specializing in the research and development and manufacturing of food machinery and equipment, and is committed to providing customers with efficient and high-quality food production equipment. Our company's latest japanese panko bread crumbs making machine is a high-tech product designed specifically to meet the needs of the modern food industry. This panko breadcrumbs processing line integrates advanced technology and processes to produce high-quality Japanese Panko bread crumbs, which are widely used in the cooking and processing of various foods.

Samples Pricture of Bread Crumb Making Machine

RFQ Of Japanese Bread Crumbs Processing Line?

1. How to start commercial bread crumb grinder machine business?

First, you need to build a factory, and then choose the right output according to your own budget. At the same time, Our technicians can provide you with appropriate length, width, and height CAD drawings to help you design your factory. Suppose you want to reserve a site for workers' activities. In that case, you can inform our salesman. We will make the appropriate designation of your program according to the specific needs so that the site is more suitable, not to waste every bit of space, and use the site reasonably to prevent the machine more smoothly.

2. What raw materials are in the processing of the panko breadcrumbs processing line?

The Raw Materials: Wheat Flour, Starch etc,

How About The Loyal Cooperated Customers Of Commercial Japanese Panko Bread Crumb Grinder Machine ?

LOYAL's share of bread crumb grinder machine in the international market has steadily increased. According to the export goods trade data of Japanese bread crumbs making machine in 2021, Loyal’s international export market share is 86.5%, of which Panko corn flakes bread crumbs making equipment’s export market share in Africa is 20.8%, and commercial bread crumb grinder making machine’s export market share in America is 30.2%. The export market share of bread crumbs processing line in Asia is 35.5%. If you are interested in bread crumbs making machine, please contact us, we will provide you with the most cost-effective turnkey solution.