Twin screw extruder for breakfast cereal processing line adopts the extrusion technology. After the cereals is extruded, the products will become bigger, puffy texture, crisp taste, starch form, increasing the water dissolve, easy to absorb by human, thus, breakfast cereal equipment is popular in the world.
Product Description Of Breakfast Cereal Production Line
Corn flakes/Breakfast cereal is a kind of crispy food, with the characteristics of hard to be steeped broken and strong grain taste. Cereal manufacturing plant is mainly made from corn flour and other grains powder. Granola manufacturing equipment can be used as a snack or served with milk and coffee.Change molds and choose the right process to produce circles, balls, sheets, stars, letters and other products,and produce core filling snack food, filling biscuit ,nutrition breakfast, corn flakes and other puffed foods.
What Is The Cost Of Breakfast Cereal Production Line?
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Technologies and equipment involved in breakfast cereal production and processing |
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Model |
Installed power |
Real power |
Output |
Dimension |
Price |
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LY-65 |
84kw |
59kw |
120-150kg/h |
21000x1200x2200mm |
20000USD |
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LY-70 |
132kw |
92kw |
200-250kg/h |
23000x1500x2200mm |
28000USD |
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LY-85 |
239KW |
167KW |
300-400kg/h |
28000*3500*4300mm |
30000USD |
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LY-75 |
186KW |
140KW |
400-500kg/h |
24000*1500*2800mm |
35000USD |
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The price of the breakfast cereal processing line is a promotional price in 2022, update price. Check with our breakfast cereal production line team. |
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How Is Cereal Made Step By Step?
How are flaked cereals made? Here is a guide on the production and processing of breakfast cereals, flow is the corn flakes processing steps:
Raw material formulating → Mixing → Extruding, inflating cutting into ball shape → cooling conveying → Air conveying → tablet compressing → Drying → Flavoring → Conveying → Drying → Cooling conveying
Breakfast cereal manufacturing process:
breakfast cereal production line
Cereal Processing Technology Pdf
breakfast cereal machinery drawing
Manufacturing Technology Of Breakfast Cereal Manufacturing Solutions
Let’s see the breakfast cereal manufacturing process :
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Manufacturing Technology Of Extruded Breakfast Cereals |
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1. Preparation of raw materials |
For production of breakfast cereals and snack food, corn flakes must be dehulled and degerminated corn. In order to achieve uniform bubbles in the later stage, we crush the corn into fine particles of about 60 mesh. The powder enters the modulator and premixed with steam. |
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2. Puffing |
Our breakfast cereal line adopts puffing machine for maturation and granulation, which saves time and production space compared with the traditional cooking method, and the maturation degree is highly consistent, the particles are uniform, and the product is very beautiful. |
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3. Tableting |
After cooling, the particles enter the new tablet press. The tablet press adopts water-cooled constant temperature, so that the particles enter the tablet press to effectively avoid the adhesion effect. The patented multi-stage tableting technology makes the flakes more uniform and the thickness is uniform. The cereal production equipment adopts The thickness of the finished product is controlled by hydraulic pressure, the operation is simple, and the control is precise and consistent. |
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4. Baking |
After pressing, enter the high-temperature air-flow puffing furnace, and it can be fully puffed in about two minutes in the high-temperature air-flow furnace of 300C- -320°C. The surface bubbles are uniform and the color forms attractive golden yellow. |
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5. Spray sugar |
In order to make corn flakes of various flavors, the spraying process is to spray different flavor materials evenly on the surface of the puffed corn flakes to form corn flakes with different flavors |
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6. Drying |
Then enter the microwave oven to sterilize on the one hand and dry the surface coating on the other. |
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7. Packaging |
The packaging method is customized according to your needs |
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Technologies and Equipment in Cereal Processing and Production |
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Samples Of Breakfast Cereal Production Line
breakfast cereals cereal finished product
These corn flakes are produced by our breakfast cereal line.
Which Brands of Corn Flakes Are Gluten-Free?
Our Breakfast Cereal Production Line also can produce these brand corn flake.
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Breakfast Cereal Production Line |
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Happy belly frosted flakes cereal
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Nature’s corn flakes
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Kellogg's frosted flakes breakfast cereal |
Barbara's bakery organic corn flakes
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Nestle gluten free corn flakes
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Cascadian farm organic buzz crunch honey almond cereal
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Breakfast cereal production plan |
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Is Corn Flakes Making Profitable?
Corn Flakes profit margins are very high: the cost of raw materials rarely exceeds 20-30% of the selling price of your product. details determine everything. For 25 years, we have been continuously researching and developing corn flake equipment to save energy and increase output for customers. During the development phase of your project, we will consider all these aspects that are critical to the success of your corn flakes business. Provide customers with A to Z turnkey solutions, provide customers with well-known brand pasta recipes and technical support, if you are interested, please feel free to contact us.
Formula For Breakfast Cereal Production Line
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Corn Flakes Processing Technology |
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Raw materials:
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Corn powder: 96% |
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Sugar: 2% |
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Malt extract:2% |
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Optional Nutrition Components: Vitamin A, Vitamin B1, Vitamin B2, Niacin, Folic acid, Vitamin B6, Vitamin B12, Vitamin C, Vitamin D, Vitamin E (Tocopherol), Reduced Iron and so on.
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Cereal Processing Technology |
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COCO BALL Formula For Breakfast Cereal Production Line
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Corn powder 70% Wheat flour 20% |
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Starch 10% Sugar 5% |
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Coco powder 3-5% Water 8% |
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Cereal Processing Technology |
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COCOPAN Formula For Breakfast Cereal Production Line
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Main materials: Wheat flour 60% rice powder 20% corn powder 20% |
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Extra material: sugar 5% Coco powder 3% water 6%
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Customer Cases for Corn Flakes Processing Machine in 2021
Shandong Loyal Industrial relies on complete product specifications, excellent product quality and professional services. It has been widely recognized by customers, obtained a good brand image, has mature and stable sales channels, and accumulated a large number of high-quality customers. At present, the company's products are in short supply and are exported to Asia, Europe, North America, Africa, South America and Oceania, with customers in more than 50 countries and regions around the world. If you are interested in the production line of breakfast cereal corn flakes, please contact LOYAL immediately, we will provide you with high-quality formulations of corn flakes, breakfast cereals and other products, professional technical process guidance, and a full range of professional market analysis.
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Customer Cases for Corn Flakes Processing Machine in 2021 |
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1 |
1T/H Corn Flakes Processing Machine sold in Russia |
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2 |
1T/H Corn Flakes Processing Machine for sale in Puerto Rico |
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3 |
1T/H Corn Flakes Processing Machine for sale in Bolivia |
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4 |
Senegal 1T/H Industrial puffed corn cereal corn flakes Production Line |
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5 |
1T/H Corn Flakes Processing Machine for sale in Côte d'Ivoire |
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6 |
China 300t/year industrial corn flakes manufacturing machine |
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Customer Case Of Corn Flakes Processing Machine At 2021 |
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7 |
1T/H Corn Flakes Processing Machine for sale in Uzbekistan |
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8 |
1000kg/h industrial automatic corn flakes machine for sale in Senegal |
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9 |
Mozambique 1T/H corn flakes manufacturing process |
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10 |
Bangladesh 2t/h Industrial corn flakes making process |
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Dealed Customer Have Technology Of Corn Flakes Production Process Line At 2021 |
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11 |
1T/H Thai corn flakes processing line |
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12 |
Uzbekistan 1T/H corn flakes production |
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13 |
USA 1T/H corn flakes processing machine |
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14 |
800kh/h industrial corn flakes processing line for sale in Nigeria |
breakfast cereals cereal machinery working video